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CSIR-IICT scientists demonstrate green biofuel route from sugarcane waste

21 Apr 2026
2 min

Advanced Biofuel Production from Sugarcane Bagasse

Sugarcane bagasse, traditionally considered waste, is now being efficiently converted into biofuel by researchers at the CSIR-Indian Institute of Chemical Technology (IICT), Hyderabad. This innovative process is set to enhance India's cleaner energy transition and agricultural waste utilization.

Research Overview

  • Research Team: The project is led by Alka Kumari, with researchers Sri Chandana and T. Satish, under the guidance of CSIR-IICT director D. Srinivas Reddy.
  • Process Highlight: Utilizes Catalytic Hydrothermal Liquefaction (HTL) to convert sugarcane residue into biofuel.
  • Role of Deep Eutectic Solvents (DES):
    • DES serves as both catalyst and co-solvent.
    • Presents a green and cost-effective alternative to traditional media and catalysts.

Key Findings

  • Annual Sugarcane Bagasse Generation in India: Approximately 90-100 million tonnes.
  • Bio-oil Yield: Achieved 52.8 wt%, which is more than double that of conventional catalysts.
  • Fuel Quality Improvements:
    • Higher heating values of 39 to 43 MJ/kg.
    • Enhanced hydrogen-to-carbon and oxygen-to-carbon ratios.
  • Environmental Impact: Life-cycle assessment indicates an 8% reduction in global warming potential compared to traditional methods.

Economic Analysis

  • Return on Investment: 17.64% with a payback period of three to four years for a plant producing around 33 tonnes of bio-oil annually.
  • Revenue Contribution: Co-products contribute over 90% of total revenue, highlighting economic viability.

Implications and Future Prospects

  • Sustainability: DES-catalysed HTL provides a scalable, sustainable path for biofuel production.
  • Integration with Sugar Industry: Potential for decentralized waste-to-fuel conversion, benefiting rural economies and national energy security.

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Payback Period

The length of time required for an investment to recover its initial cost through its accumulated net cash flows. A shorter payback period is generally preferred in economic analyses, indicating quicker financial returns.

Global Warming Potential (GWP)

A measure of how much heat a greenhouse gas traps in the atmosphere over a specific time horizon relative to carbon dioxide. Refrigerants with low GWP are preferred for sustainable cooling to minimize their climate impact.

Oxygen-to-carbon (O/C) ratio

A ratio indicating the relative abundance of oxygen and carbon atoms in a molecule or a fuel. For bio-oils, a lower O/C ratio is desirable as it indicates less oxygen content, leading to improved fuel stability, higher heating values, and reduced emissions during combustion.

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