Historical Context of Industrial Modernity
The evolution of industrial power from the Industrial Revolution to modern times is anchored in precision manufacturing. Key historical advancements include:
- Britain's Industrial Revolution advancements in cotton mills and machine tools.
- Significant innovations like John Wilkinson's boring mill and Henry Maudslay's screw-cutting lathe.
- Germany's integration of polytechnic institutes and vocational guilds into its industrial framework.
- The US's development of the American System of Manufacturing and scaling of interchangeable parts.
- Japan's post-1945 combination of statistical process control with lean production techniques like Kaizen and Total Quality Management (TQM).
- China's post-1978 focus on precision engineering fostered growth in machine tools, electronics, robotics, and semiconductors.
India's Divergent Path
India's approach to industrialization has been distinct, marked by:
- Post-independence liberalization that did not actively deepen industrial capabilities.
- A premature emphasis on a services-led economy instead of robust industrial policy.
- Setting a National Manufacturing Policy target in 2011 to increase the manufacturing sector's GDP share from 16% to 25% by 2022, which remains unmet at around 17% by 2025.
Structural Challenges in Precision Manufacturing
India faces several structural bottlenecks in advancing precision manufacturing:
- Vocational Training: Only 4.1% of India's workforce has formal technical training, compared to over 70% in Germany and South Korea.
- Firm Size: The prevalence of 'dwarf firms' that do not expand, with a sparse middle layer of medium-sized suppliers.
- Labor Regulations: Incomplete and uneven labor code consolidation, needing a comprehensive employment code.
- Infrastructure: High logistics costs and unreliable power supply affecting precision industries, with high industrial tariffs.
- Quality Manufacturing: A dependence on imports for critical machine tools and insufficient domestic capabilities in metrology.
- Quality Management: Low adoption of process management and statistical quality control methods.
- R&D Investment: Low R&D spending at 0.7% of GDP, with weak academia-industry collaborations.
Conclusion
India's aspiration to become a global manufacturing leader requires overcoming these challenges. Addressing skill gaps, firm expansion, labor laws, infrastructure, quality initiatives, and R&D investment is critical for achieving economic sovereignty and competitiveness.